Step 1 - VFD Training - Installation

Jan 14th 2025

Step 1 - VFD Training - Installation

Installation Steps

Preparation

  • Location: Install the VFD in a clean, dry environment with adequate ventilation. It should be mounted in a location where ambient temperature, humidity, and dust levels meet the specifications listed in the product manual, usually 32°F to 104°F.
  • Mounting: Mount the VFD vertically on a flat surface, ensuring the ventilation slots are unobstructed. Use the provided mounting tabs on the VFD to secure it to the wall or panel.

1. Power Wiring

  • Input Power (AC):
    • Connect the incoming power lines (L1, L2, and L3 for 3-phase models) to the designated terminals for AC input. These are typically marked as L1, L2, and L3 on the VFD terminal block.
    • Ground should be connected to their respective terminals.
  • Output Power (To Motor):
    • Connect the output terminals (U, V, W) to the motor. These terminals are for motor leads, typically marked as U, V, and W.

2. Control Wiring

  • Remote Control (Optional): If using a remote on/off device (call for water), wire the control terminals Aux1, Com. These may include connections for start/stop or a safety overpressure switch.
  • Analog Inputs: If you're using a 4-20mA transducer for controlling speed, wire it to I1+ (white) and I1- (black).

 

3. Groundinggroundlug.jpg

  • Grounding is critical for safety and proper operation (5 ohms resistance or less).
  • Connect the ground terminal to an appropriate grounding point. Ensure the ground wire is of sufficient gauge to handle potential fault currents.

4. Power On and Testing

  • Power Up: After completing all wiring, double-check all connections and ensure the unit is properly grounded.
  • Test Operation:
    • Power up the VFD and the motor.
    • Verify that the motor starts smoothly and is running in the correct direction.
    • Check Read Measured Values > I1 4-20 mA signal to verify a proper connection.

Important Notes:

  • Always follow electrical codes and standards during installation.
  • Never use wire nuts on pumps leads. Only use connections capable of 600 - 1000 V.
  • Never run transducer cable in the same conduit or parallel to motor leads.
  • Never splice transducer cables as this leads to resistance and poor performance.
  • Ensure proper ventilation for the VFD to prevent overheating.
  • Don’t assume anything. Always test earth to ground resistance.

For more detailed information, refer to the Phase Technologies manual specific to your model. https://www.phasetechnologies.com/support/downloads